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Instrumentation ROI model — where automation earns its keep first

Purpose

Translate ranking (Instrumentation priority matrix) into decision-grade framing: what must be measured before scaling, how cost and benefit sit in the books, and how instrumentation interacts with labor (triage, false positives, upkeep) and security. Instrumentation does not automatically reduce labor—it may reduce trips or document risk; net hours can be negative if triage dominates.

Non-goals: Vendor ROI calculators; claiming payback without filled inputs.

Controls: Smart technology and telemetry strategy, Automation stop rules.


Relationship to the priority matrix

Tool Role
Priority matrix Qualitative score + phase fit + manual-first gates
This ROI model Quantitative shell: trips, hours, $/yr placeholders—pilot vs fleet

Use both: a row can score high on priority but fail ROI until evidence is logged.


Required inputs

Input Description
Instrument ID Matches matrix row (I1, I2, …)
Baseline Manual operating procedure and measured trips/hours (pre-pilot)
Pilot scope Count of assets covered; duration (weeks)
Capex Hardware + install + your labor hours valued at shadow rate
Annual OPEX Subscriptions, SIMs, spares, power increment
Triage / false-positive / upkeep Structured fields below—not optional footnotes
Risk value (optional) Avoided loss events—range, not single hero number
Split-site context Extra value if instrument reduces COMMUTE_ONE_WAY trips (trip policy)

Triage time fields (labor — real)

Symbol Meaning How to measure
H_TRIAGE_WK Hours/week on this instrument cluster: acknowledging alerts, dashboard checks caused by this cluster, correlation with other signals Time log 4+ weeks
H_TRIAGE_MO H_TRIAGE_WK × 52 / 12 (or direct monthly sum) Worksheet
N_ALERT_WK Raw alerts/week from this cluster (before suppression) Broker / tooling stats
N_TRUE_WK Alerts week that required action or were true positives Post-hoc label during pilot
FP_RATE False-positive rate placeholder = (N_ALERT_WK − N_TRUE_WK) / max(N_ALERT_WK, ε) Dimensionless; trend matters

Ceiling: Family H_TRIAGE_MAX total across all instruments per Enterprise unit economics—overflow → de-scope before fleet.


False-positive cost fields

Symbol Meaning
C_FP Cost per unnecessary triage event (shadow $/hr × minutes + morale tax optional scalar) — placeholder
N_FP_MO Count/month of triage events classified as false positive after review
FP_COST_YR N_FP_MO × 12 × C_FP or H_FP_MO × 12 × R_SHADOW where H_FP = hours on false alarms

Rule: FP_COST_YR enters net benefit as subtract—same status as OPEX.


Upkeep burden fields (non-triage)

Symbol Meaning
H_PATCH_MO Patch / upgrade / container pulls / dependency fires attributable to this cluster
H_FIELD_MO Physical site visits for sensor maintenance only (not normal farm work)
H_ADMIN_MO Vendor portals, SIM, billing, certificate renewal
SPARES_YR Expected replacement parts cost ($) /yr (antennas, radios, sensors)
UPKEEP_YR (H_PATCH_MO + H_FIELD_MO + H_ADMIN_MO) × 12 × R_SHADOW + SPARES_YR

Decommission criteria (kill / freeze)

An instrument cluster must de-scope, freeze fleet expansion, or remove when any:

ID Criterion (pass/fail)
DC-1 FP_RATE > FP_RATE_MAX for T_FP_EVAL consecutive weeks after tuning attempt
DC-2 H_TRIAGE_WK > H_TRIAGE_BUDGET_WK** **for** **this** **cluster** **where** **H_TRIAGE_BUDGET_WK** **is** **allocated** **share** **of** **H_TRIAGE_MAX`
DC-3 Net annual benefit ≤ 0 for two review periods after pilot — see worksheet
DC-4 Security incident or unpatchable CVE on cluster with no owner within T_PATCH_MAX
DC-5 Enterprise path changes such that instrument no longer applies (e.g. no grazing — stock water ROI N/A)

Action: Document kill in wiki/log.md refactor or policy entry; update priority matrix row status deprecated.


Outputs supported

Output Decision
$/yr avoided trip cost trips_saved × (mile + time cost) — compare to OPEX + FP_COST_YR + UPKEEP_YR
Net hours to farm (field_hours_saved + travel_saved) − H_TRIAGE − H_FP − H_PATCH − H_FIELD − H_ADMIN — can be negative
Payback range capex / (annual net benefit) — only when inputs filled
Fleet scale ceiling When subscription + triage + upkeep dominates—Automation stop rules
Book placement Farm accounting baseline

Assumptions

Assumption Rationale
Pilot before fleet One water level + one pump signal beats ten half-debugged channels.
Triage is real labor Alerts without resolution SOP increase labor.
Remote site = asymmetric trip value Trip reduction can justify instrument where distance binds—not automatic.
Security and patching Charge hours to automation burden.
No double-count If milestone model already credits family hours saved, do not also book as cash unless hired replacement.

Placeholders (do not fabricate)

Symbol Meaning
T0 Baseline period length
N_TRIP0 Baseline unnecessary trips to SITE_FARM per month
N_TRIP1 Post-instrument trips (pilot)
C_MI Fully loaded cost per mile
H_TRIP Hours per round trip
R_SHADOW Shadow $/hr for family time
CAPEX_I Total capital for pilot install
OPEX_I_YR Annual recurring for this instrument cluster
FP_RATE_MAX, T_FP_EVAL, H_TRIAGE_BUDGET_WK, T_PATCH_MAX Policy ceilings — fill

ROI worksheet — per instrument (template)

Field Instrument I___ Notes
Baseline trips / mo manual log
Pilot trips / mo after same season conditions
Trips saved / mo = max(0, baseline − pilot)
$/trip saved miles × C_MI + H_TRIP × R_SHADOW (optional components)
Annual trip $ benefit trips saved × 12 × $/trip placeholder
Annual OPEX subs + LTE slice + spares
H_TRIAGE_MO, FP_RATE, FP_COST_YR triage + false positive
UPKEEP_YR patch + field + admin + spares
Net annual benefit (labor-inclusive) trip $ − OPEX − FP_COST_YR − upkeep $ equivalent − triage $ triage at R_SHADOW
Simple payback (years) CAPEX_I / net annual if net > 0

Leverage vs cost — explicit balance sheet

Automation effect Cost side Leverage side
Remote visibility CAPEX, OPEX, triage, FP cost, upkeep May reduce trips; may speed fault detection—prove
Alerts Triage labor; alert fatigue Risk reduction if SOP exists
Actuators / control Liability, maintenance; complexity Labor change only with training + proof
Data platform (farmOS, etc.) Hosting, integration, backup Single source of truth for units and inventory

Pilot vs fleet economics

Stage What to document Gate to advance
Pilot Before/after trip log; incident count; FP_RATE, H_TRIAGE_WK Net hours ≥ 0 or documented kill (DC-* )
Fleet Marginal OPEX + marginal triage per added node Sublinear curve or stop (stop rules)

Enterprise mix uncertainty

When primary enterprise is not fixed, instrument I may only apply to subset of revenue (e.g. stock water only if grazing path active). Add column “Applies if scenario S___” to the ROI table.